Introduction
Diamond milling tools leverage PCD (polycrystalline diamond) or CVD coating technology to machine ultra-hard materials. Delivering 8x longer tool life and mirror finishes (Ra≤0.2μm), these industrial-grade cutters excel in processing graphite, cerámica, composites, and hardened steel (HRC60+) – revolutionizing precision manufacturing efficiency.
Core Advantages of Diamond Cutting Tools
1. Unmatched Hardness & Wear Resistance
With diamond hardness exceeding carbide by 10x, our multi-layer nano-coating boosts wear resistance by 400%. Ideal for titanium/alloy steel (HRA92+), extending tool life 8-fold.
2. Micron-Level Precision
±0.01mm tolerance control and nano-polished edges achieve optical-quality surfaces (Ra≤0.2μm), eliminating chatter and burrs for aerospace/mold-making standards.
3. High-Speed Efficiency & Cost Savings
Operate at 300-1000m/min and 60,000 RPM. Machine 5000+ workpieces per tool, reducing part costs by 30-50% and minimizing downtime.
4. Extreme Condition Performance
Thermal stability at 1200°C (short-term exposure). Compatible with dry, wet, or cryogenic cooling. Optimized for graphite, cerámica, and HRC60+ hardened steel.
5. Engineered Geometry Design
35°-45° helix angles lower cutting force by 20%. Anti-clogging flutes and G2.5 dynamic balancing ensure vibration-free high-speed operation.
Technical Specifications
| Parameter | Especificación |
|---|
| Coating Type | CVD Diamond Coating / PCD Inserts |
| Substrate | Ultra-fine Grain Carbide (0.2-0.5μm) |
| Cutting Diameter | 0.1milímetro – 32milímetro (Custom) |
| Edge Treatment | Nano Polishing (Ra ≤0.005mm) |
| Hardness Range | HRC45-HRC70 (1200°C Resistant) |
| Max Speed | 40,000 RPM (G2.5 Balanced) |
| Cooling | Dry/Wet/Air Compatible |
Application-Specific Solutions
Ø0.1mm micro diamond tools with nano edges for ceramic implants (Ra≤0.2μm)
- Automotive Roughing:
6-flute PCD end mills (45° helix) for aluminum blocks at 0.1mm/tooth feed - Hardened Steel Molds:
CVD-coated tools at 40,000 RPM for HRC60+ steel, eliminating EDM
Industry Applications
- Aeroespacial
±0.01mm tolerance machining of titanium housings & CFRP (en inglés), compliant with AS9100 standards. - Medical Implants
Mirror-finish ceramic joints (Ra≤0.2μm) meeting FDA biocompatibility requirements. - Moldear & Die
Direct finishing of HRC60+ hardened steel, eliminating polishing stages. - Energy Sector
1200°C-resistant graphite electrodes for EDM, doubling service life.
Selection Guide: Optimize Your Machining
1. Coating by Material Type
- Titanium/Super Alloys: CVD gradient coating (Antiadherente)
- CFRP/Ceramics: Reinforced PCD mills (anti-chipping)
- Aluminum/Copper: Mirror-polished tools (anti-BUE)
2. Geometry for Precision
- Desbaste: 3-flute deep groove + 15° rake angle
- Acabado: 6-flute wiper design (Ra≤0.4μm)
- 5-Axis Contouring: Corner-radius ball-nose tools
3. Machine Requirements
- Baseline: 8,000 RPM spindle, ≤3μm runout
- High-Speed: G2.5 balanced holders (40,000 RPM+)
[Contact Us Today] Request Your Custom Machining Solution
Nuestra empresa se especializa en la fabricación y personalización de una amplia gama de herramientas de corte, Dedicados a aumentar la eficiencia de producción de los clientes y reducir los costos de fabricación. Ofrecemos soluciones integrales de herramientas adaptadas a diversos materiales de corte, Acero al carbono (aprox. Dureza HB225), acero aleado (Dureza HB225~325), Acero preendurecido (hasta dureza HRC45), acero templado (Dureza HRC40~61), y hierro fundido. Estas soluciones se adaptan a diversas necesidades de corte, incluyendo cortes rectos, Cortes curvos, Cortes en forma de L, Cortes de ranura, Cortes de arco interno, Cortes de arco externo, Cortes en forma de T, perforación, y roscado.
Nuestras herramientas de corte de carburo sobresalen en el procesamiento de los tipos de acero antes mencionados, Ofrece un rendimiento excepcional con una tolerancia de precisión de solo ±0,02 mm. Esto garantiza que nuestros clientes puedan lograr sin esfuerzo una calidad de corte de nivel profesional, lo que nos convierte en su socio ideal para soluciones de herramientas de fresado.
Podemos proporcionar servicios de producción OEM personalizados. Si nuestras fresas de metal duro estándar no cumplen con sus requisitos, Puede personalizar el diámetro entre 0,2 mm y 25 mm, la longitud total de 50 mm a 200 mm, y elige flautas de 4F, 5F, 6F, o 8F. También puedes añadir tu propio logotipo. No dude en contactarnos para cualquier necesidad.
| Especificación | Pierna
Diamter(D) | Flauta
Largura(Lc) | Lleno
Largura (L) | Diamter
(D) | Flautas
(F) |
| 1/2"1"3"1/2"4F | 1/2" | 1" | 3" | 1/2" | 4F |
| 1/4"3/4"2-1/2"1/4"4F | 1/4" | 1/4" | 2-1/2" | 1/4" | 4F |
| 1/8"3/8"1-1/2"1/8"2F | 1/8" | 3/8" | 1-1/2" | 1/8" | 2F |
| 1/16"3/16"1-1/2"1/8"2F | 1/16" | 3/16" | 1-1/2" | 1/8" | 2F |
| 3/8"1"2-1/2"3/8"4F | 3/8" | 1" | 2-1/2" | 3/8" | 4F |
| 3/16"5/8"2"3/16"2F | 3/16" | 3/16" | 3/16" | 3/16" | 2F |
| 3/32"9/32"1-1/2"1/8"2F | 3/32" | 9/32" | 9/32" | 1/8" | 2F |
| 5/8"1-1/4"3-1/2"5/8"4F | 5/8" | 1-1/4" | 3-1/2" | 5/8" | 4F |
| 5/16"13/16"2-1/2"5/16"4F | 5/16" | 13/16" | 2-1/2" | 5/16" | 4F |
| 5/64"3/16"1-1/2"1/8"2F | 5/64" | 3/16" | 1-1/2" | 1/8" | 2F |
| 7/64"3/8"1-1/2"1/8"2F | 7/64" | 3/8" | 1-1/2" | 1/8" | 2F |
Pregunta 1: ¿Es usted una empresa comercial o un fabricante??
Un: Somos un fabricante, especializada en este campo de herramientas de corte para más de 15 años.
Pregunta 2: What kinds of products do you provide?
A: We make carbide end mills, drills for drilling, reamers, milling cutters, forming drills, turning tools, Fresas de roscar, inserts, and we also cover various non-standard cutting tools.
Q3: Do you provide OEM or ODM services?
A: Yes, indeed. We offer both OEM and ODM services to cater to our clients' specific needs.
Q4: Do you have free samples or discounts?
Un: Free samples can be provided if clients agree to pay the shipping cost. For the first order, new clients receive a USD50 coupon for orders over USD500, and enjoy a 5% discount for orders exceeding USD5000.
Q5: How do you ensure cutting tool quality?
Un:We guarantee materials & workmanship, use top-quality carbide, and conduct rigorous ISO-compliant inspections from raw material to final product, with 100% key dimension checks before shipping.
Q6: Can I specify my own freight forwarder?
Claro, Podemos entregar la mercancía al agente de transporte designado por el cliente.
Justo 4 Pasos para procesar su pedido:
1.Dibujo:Puede enviar imágenes de productos regulares existentes o dibujos en 3D del producto a nuestro gerente de ventas.
2.Citar:Basado en las especificaciones del producto, Requisitos, y tecnología de procesamiento, Le proporcionaremos un presupuesto. Por favor, confirme los requisitos finales con nuestro gerente de ventas.
3.Producir:Después de confirmar el contrato y el calendario de entrega sin ningún problema, Organizaremos la producción una vez recibido el pago para garantizar la entrega oportuna.
4.Entrega:Una vez que los productos han pasado la inspección de calidad, Se enviarán de acuerdo con el cronograma acordado y los arreglos logísticos especificados en el contrato
Pago:
Por los principios de seguridad de las transacciones y cooperación a largo plazo, we generally adopt bank transfers and Western Union as payment methods, or we negotiate further based on the specific order.
Entrega:
Considering the product's weight, volume, transportation timeline, and freight costs, we provide multiple shipping solutions to fulfill your transportation requirements.
Express shipping:
EMS and DHL international express are commonly used, and deliveries typically arrive within 3 to 10 days,If your place is remote , need to pay more for remote place , or change to ship by EMS
Air Freight:
Air freight is safe and fast, suitable for urgent shipments and large items exceeding 100kg. It generally takes 3-10 business days, with varying transit times for different countries.
Sea Freight:
Sea Freight is suitable for large orders due to its low cost, but with slower delivery times, typically ranging from 30 to 50 days
Fresas de precisión,Herramientas de corte para el mecanizado CNC de todos los materiales
