精密フライスカッター,あらゆる材料を加工するCNC用の切削工具
What is a Chamfering End Mill?
A chamfering end mill is a specialized cutting tool designed for creating precise angled edges (chamfers) and removing burrs from metal, plastic, and composite workpieces. Unlike standard end mills, these tools feature:
- Multi-flute designs (2/3/4 フルート)
- Precisely ground angles (45°/60°/90° most common)
- Enhanced chip evacuation
They’re essential for achieving professional edge finishes while eliminating secondary deburring steps in CNC and manual milling applications.
Key Advantages
1. Unmatched Precision
- Our carbide chamfering end mills maintain ±0.01mm dimensional tolerance, delivering:
- Consistent bevel angles
- Mirror-like surface finishes (Ra 0.2μm achievable)
- Perfect edge transitions
2. Engineered for Longevity
- Ultra-fine grain tungsten carbide substrate (HRA92.5)
- Advanced coatings (TiAlN/DLC) for 30% longer tool life
- Withstands 1,200°F (650°C) cutting temperatures
3. Versatile Angle Options
Choose from:
- Standard angles: 45° (most common), 60°, 90°
- Custom angles: 15°-75° available
- Flat/ball-nose configurations
4. Optimized Performance
- Helix angles 30°-60° for specific materials
- Variable flute spacing reduces vibration
- Deep-cut capable (up to 3× diameter)
5. Seamless Integration
- Plug-and-play with Haas, Mazak, DMG Mori controls
- Compatible with:
Vertical/horizontal machining centers
CNC routers
Manual Bridgeport-style mills
Technical Specifications
| 特徴 | 仕様 |
|---|---|
| Material Grade | Micro-grain carbide (0.5μm) |
| Coatings | TiAlNの, TiCN, DLC, アルティン, Uncoated |
| Diameter | 1-20ミリメートル (0.04″-0.79″) |
| Shank Type | Straight, Weldon, or HSK |
| Tolerances | ±0.01mm (0.0004″) |
Industry-Specific Solutions
Aerospace Applications
- Titanium airframe component chamfering
- CFRP (carbon fiber) edge trimming
- ±0.02mm tolerance holding
Automotive Manufacturing
- Engine block oil passage deburring
- Transmission gear chamfering
- High-volume production optimized
Medical Device Production
- Implant edge radiusing
- Surgical instrument finishing
- Biocompatible surface requirements
Selection Guide
By Material Type
| 材料 | Recommended Tool |
|---|---|
| Stainless Steel | TiAlN-coated, 3-flute, 35° helix |
| Aluminum Alloys | Uncoated, 2-flute, 45° helix |
| Titanium | DLC-coated, 4-flute, variable pitch |
By Operation
Roughing: Reduced flute count (2-3)
Finishing: Higher flute count (4+)
Deep Reach: Long neck design
Why Choose Our Tools?
Proven Performance
15 years machining expertise
100+ industrial clients served
20+ material-specific tool formulations
品質保証
100% pre-shipment inspection
Dynamic balancing to G2.5 standard
Traceable material certifications
Customer Support
Free application analysis
Custom tool design in 72 hours
Emergency replacement program