精密フライスカッター,あらゆる材料を加工するCNC用の切削工具
紹介
Diamond milling tools leverage PCD (polycrystalline diamond) or CVD coating technology to machine ultra-hard materials. Delivering 8x longer tool life and mirror finishes (Ra≤0.2μm), these industrial-grade cutters excel in processing graphite, ceramics, composites, and hardened steel (HRC60+) – revolutionizing precision manufacturing efficiency.
Core Advantages of Diamond Cutting Tools
1. Unmatched Hardness & Wear Resistance
With diamond hardness exceeding carbide by 10x, our multi-layer nano-coating boosts wear resistance by 400%. Ideal for titanium/alloy steel (HRA92+), extending tool life 8-fold.
2. Micron-Level Precision
±0.01mm tolerance control and nano-polished edges achieve optical-quality surfaces (Ra≤0.2μm), eliminating chatter and burrs for aerospace/mold-making standards.
3. High-Speed Efficiency & Cost Savings
Operate at 300-1000m/min and 60,000 RPM. Machine 5000+ workpieces per tool, reducing part costs by 30-50% and minimizing downtime.
4. Extreme Condition Performance
Thermal stability at 1200°C (short-term exposure). Compatible with dry, wet, or cryogenic cooling. Optimized for graphite, ceramics, and HRC60+ hardened steel.
5. Engineered Geometry Design
35°-45° helix angles lower cutting force by 20%. Anti-clogging flutes and G2.5 dynamic balancing ensure vibration-free high-speed operation.
Technical Specifications
| Parameter | 仕様 |
|---|---|
| Coating Type | CVD Diamond Coating / PCD Inserts |
| Substrate | Ultra-fine Grain Carbide (0.2-0.5μm) |
| Cutting Diameter | 0.1ミリメートル – 32ミリメートル (Custom) |
| Edge Treatment | Nano Polishing (Ra ≤0.005mm) |
| Hardness Range | HRC45-HRC70 (1200°C Resistant) |
| Max Speed | 40,000 RPM (G2.5 Balanced) |
| Cooling | Dry/Wet/Air Compatible |
Application-Specific Solutions
- Medical Components:
Ø0.1mm micro diamond tools with nano edges for ceramic implants (Ra≤0.2μm)
- Automotive Roughing:
6-flute PCD end mills (45° helix) for aluminum blocks at 0.1mm/tooth feed - Hardened Steel Molds:
CVD-coated tools at 40,000 RPM for HRC60+ steel, eliminating EDM
Industry Applications
- Aerospace
±0.01mm tolerance machining of titanium housings & CFRP, compliant with AS9100 standards. - Medical Implants
Mirror-finish ceramic joints (Ra≤0.2μm) meeting FDA biocompatibility requirements. - Mold & Die
Direct finishing of HRC60+ hardened steel, eliminating polishing stages. - Energy Sector
1200°C-resistant graphite electrodes for EDM, doubling service life.
Selection Guide: Optimize Your Machining
1. Coating by Material Type
- Titanium/Super Alloys: CVD gradient coating (anti-adhesion)
- CFRP/Ceramics: Reinforced PCD mills (anti-chipping)
- Aluminum/Copper: Mirror-polished tools (anti-BUE)
2. Geometry for Precision
- Roughing: 3-flute deep groove + 15° rake angle
- Finishing: 6-flute wiper design (Ra≤0.4μm)
- 5-Axis Contouring: Corner-radius ball-nose tools
3. Machine Requirements
- Baseline: 8,000 RPM spindle, ≤3μm runout
- High-Speed: G2.5 balanced holders (40,000 RPM+)
[Contact Us Today] Request Your Custom Machining Solution