精密フライスカッター,あらゆる材料を加工するCNC用の切削工具
What Are Milling Machine Cutting Tools?
Milling machine cutting tools are rotating consumables designed to remove material from workpieces via helical cutting edges. Critical for CNC and manual mills, they process metals (steel/aluminum/titanium), 複合材, and plastics. Key types include:
- End Mills: For slotting, profiling, and 3D contouring.
- Face Mills: High-efficiency surface finishing.
- Ball Nose Cutters: Precision curved surface machining.
These tools directly determine machining accuracy, cycle time, and per-part cost.
Core Advantages
⚙️ Durability: 3X Longer Tool Life
- Carbide Substrate + Nano-Coating: TiAlN/AlCrN coatings resist heat (800°C+) and abrasion.
- PVD Diamond Coating: For composites/CFRP (5X life vs. carbide).
🔇 Ultimate Stability: ±0.01mm Accuracy
- Variable Helix (35-45°): Reduces chatter in deep-pocket milling.
- Unequal Pitch Design: Eliminates harmonics on thin-wall aerospace parts.
⚡ High Productivity: 40% Faster HSM
- Deep Chip Gullets: Prevent chip packing at 40,000 回転数.
- High-Pressure Coolant Channels: Direct fluid to cutting edges for 30% lower temperatures.
Full-Scenario Adaptability
| 材料 | Tool Type | Key Feature |
|---|---|---|
| 鋼/鋳鉄 | TiAlN-coated end mills | 800°C heat resistance |
| アルミニウム | 3-flute polished tools | Anti-adhesion design |
| 複合 材料 | PCD diamond-coated cutters | Delamination-free cutting |
| Hardened Steel | CBN ball nose cutters | Mirror finishes (ラ<0.1μm) |
技術仕様
| パラメータ | Specs |
|---|---|
| 直径 | 1-25ミリメートル (標準), 0.5-80ミリメートル (custom) |
| フルート | 2-12 (high-density for finishing) |
| シャンクの種類 | BT/HSK/DIN (Mazak/Haas compatible) |
| 表面仕上げ | Ra 0.2-0.8μm (mirror option: ラ<0.1μm) |
| Max Hardness | ≤65 HRC (ultra-hard: CBN/PCD) |
| 速度範囲 | 5,000-40,000 回転数 (diameter-dependent) |
産業用途
- 航空宇宙: Titanium alloy milling with variable-lead tools (30% deformation reduction).
- 自動車: CBN tools for HRC55+ crankshaft finishing (2X tool life vs. HSSの).
- 型 & Die: 0.5mm ball nose cutters for HRC60 steel cavities (ラ<0.4μm).
- Energy: High-feed cutters for wind turbine gears (200% efficiency gain).
- 医学: 0.2mm micro-tools for titanium implants (±0.005mm tolerance).
Need Custom Solutions? Contact Us for Free Tooling Consultation!
セレクションガイド
1. 材料ベースの選択
- 鋼/鋳鉄: TiAlN-coated carbide (800°C+ stability).
- アルミニウム: 45° helix + 3-flute design (anti-adhesion).
- 複合 材料: PCD diamond coating (delamination-free).
2. Process-Optimized Tools
- 荒加工: Serrated corn cob mills (8mm depth @ Ø20mm).
- 仕上げ: 6-flute flat end mills + high-pressure coolant.
- 輪郭: R0.5-R5 ball nose cutters (0.05mm step-over).
3. Machine Integration
- CNC Mills: BT/HSK shanks (Mazak/Haas/DMG Mori).
- Manual Mills: DIN-standard shanks with anti-vibration sleeves.
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