精密フライスカッター,あらゆる材料を加工するCNC用の切削工具
Precision Thread Milling Tools for CNC Machining
Our thread milling tool machines internal/external threads on holes or shafts via helical milling. Unlike taps, it excels in blind holes, interrupted threads, and oversized diameters. Compatible with steel, ステンレス鋼, and titanium alloys, it delivers superior precision, extended tool life, and flexibility across ISO, UN, and NPT standards.
Why Choose Our Thread Milling Tools?
1. Enhanced Rigidity & Longer Lifespan
- Solid carbide + anti-vibration design reduces chatter, extending tool life by 50%+ 対. taps.
2. One Tool, Multiple Applications
- Cut M3-M24 metric/imperial threads with one tool. Adjust CNC programs for pitch variations—reduce inventory costs by 70%.
3. Optimized Cutting Performance
- Helical flutes + TiAlN nano-coating enable:
30% faster wet/dry machining
900°C+ heat resistance (stainless steel/titanium)
Mirror finishes (Ra ≤0.8μm), eliminating polishing
4. Master Complex Threads
- Solutions for blind holes, deep threads, 薄い壁, and interrupted cuts:
90% lower breakage (distributed cutting forces)
Stable 1:5 overhang machining
5. End-to-End Support
- Kits for coarse/fine/left-hand threads include:
ISO/UN/NPT-compliant inserts
Free custom cutting parameter services
技術仕様
| 特徴 | Details |
|---|---|
| Tool Material | Ultra-Fine Carbide (ISO K40), Powdered HSS |
| コーティング | Nano-TiAlN (>900℃), TiCN, DLC |
| Flute Design | Helical groove, unequal pitch (3/4-フルート) |
| Thread Standards | Metric (M1.0-M50), Imperial (1/4″-2″), NPT |
| Depth Tolerance | Standard 3×D / Deep 5×D (±0.01mm) |
| 材料 | 鋼鉄, ステンレス鋼, アルミニウム, チタン |
| Cooling | Internal/external coolant, MQL-ready |
産業用途
- 航空宇宙: High-temp threads for titanium engine parts.
- 自動車: Blind-hole threads in transmission housings.
- Energy: Repair interrupted threads on valve flanges.
- 医学: Micron-level threads for titanium implants.
- 金型製作: Wear-resistant threads for hot runner systems.
セレクションガイド
Material-Specific Tools:
- 鋼/鋳鉄: TiAlN-coated carbide for heat/wear resistance.
- ステンレス鋼: PVD coating + polished edges (prevents buildup).
- アルミニウム: Uncoated polished tools (avoids chip adhesion).
- チタン: Ultra-fine carbide + AlCrN coating.
Thread Standards & 深さ:
- Confirm ISO/UN/NPT; match inserts.
- Coarse threads: 4-6 フルート (chip clearance).
- Fine threads: 8-10 フルート (ラ <0.8μm).
- Deep holes (>5×D): Use peck milling (G73).
Critical Parameters:
| 材料 | Cutting Speed (Vc) | Feed (mm/歯) |
|---|---|---|
| Mild Steel | 80–120 m/min | 0.06–0.10 |
| Stainless (304) | 45–70 m/min | 0.04–0.08 |
| チタン | 30–50 m/min | 0.03–0.06 |