精密フライスカッター,あらゆる材料を加工するCNC用の切削工具
Ball Mill cutter Overview
Ball mill cutters are precision CNC cutting tools with hemispherical tips, engineered for complex 3D contour machining. They deliver smooth profile milling and fine surface finishes, widely used in mold making, aerospace, and medical industries. Available in carbide or cobalt HSS, these radius end mills process steel, aluminum, titanium alloys, and composites, enhancing surface finish and machining efficiency.
主な機能
1. Ultra-Precision Grinding
- ≤0.005mm ball radius tolerance
- Ensures consistent complex surface accuracy
- Reduces post-processing polishing time
2. Advanced Wear Resistance
- Carbide/cobalt HSS substrate extends tool life by 50%
- TiAlN/TiSiN coatings withstand 1200°C (ideal for HSM)
- Reduces tool breakage by 15%
3. Optimized Chip Evacuation
- 2/4/6-flute options for balanced efficiency
- 30°-45° helix angle improves chip flow
- Compatible with cast iron & superalloys
4. Full Machining Compatibility
- Dry/wet cutting and high-speed capable
- Fits vertical/horizontal CNC machining centers
- Compatible with FANUC, SIEMENS, HAAS controls
5. Anti-Vibration Shank Design
- Reinforced tool holder interface
- Minimizes chatter for superior finish
- Extends tool life over 30%
Technical Specifications
| Parameter | Specifications |
|---|---|
| Substrate | Ultra-fine carbide (YG10X/K30), Cobalt HSS |
| Coatings | TiAlNの, TiSiNの (1200°C), TiCN, DLC |
| Ball Diameter | Φ0.5mm – Φ32mm (Custom) |
| Flute Options | 2/4/6 フルート, std./long reach |
| Shank Type | Straight Φ3-20mm (ER), Morse taper |
| ヘリカル角 | 30°/35°/40°/45° (Material-based) |
| Max RPM | 5,000 – 30,000 (Material-based) |
| Machine Support | 3/4/5-axis CNC machining centers |
Industry Applications
1. Aerospace
Precision ball end mills for turbine blades & engine components meeting ASTM B637.
2. 自動車
High-efficiency milling of engine blocks/gears achieving Ra 0.8μm finish.
3. Mold & Die
3D contour finishing for injection molds, reducing polishing by 50%.
4. Energy Sector
Machining HRC50+ materials for wind turbine bearings & oil drill heads.
5. Medical Devices
Medical-grade ball end mills for ISO 13485 certified titanium implants.
Selection Guide
1. Material-Specific Selection
- Aluminum/soft metals: 35° helix + TiCN coating
- Hard steel (>45HRCの): 45° helix + TiAlN coating
- Cost-sensitive jobs: Uncoated HSS (40% cost savings)
#Pro Tip: Use 30° helix for aluminum, 45° for hardened steel
2. Precision Requirements
- Roughing: 4-flute with deep chip pockets (+30% MRR)
- Finishing: 6-flute carbide (≤0.01mm tolerance, Ra<0.4μm)
3. Depth-Specific Tools
- Shallow cuts: Standard length tools
- Deep cavities: Long reach end mills
4. Production Volume Optimization
- 5-axis CNC: Short shank (≤50mm)
- High-volume: DLC coating (2x tool life)
5. Cost-Effective Bundles
Combine 4-flute HSS roughing + 6-flute carbide finishing to cut part cost by 22%.
Why Choose Us?
ISO 9001:2015 certified manufacturer with 15+ years expertise
Full custom solutions: Non-standard lengths/coatings/shanks
Free application engineering support