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Milling Machine Tools: 2025 種類 & Selection Guide

What are the names of milling machine tool cutters?

Complete Guide to Milling Machine Tools: 2025 Selection & アプリケーション

In modern machining, milling machine tools are the backbone of precision manufacturing. From aerospace components to medical implants, choosing the right cutter directly impacts surface finish, tool life, and production costs. This 2025 guide systematically covers:

✔️ 10+ essential milling cutter types

✔️ Material-specific selection charts

✔️ Industry-proven application strategies

I. Core Milling Cutter Types & Key Applications

1. End Mills: The Versatile Workhorses

  • Standard End Mills
    Cylindrical tools with peripheral/end cutting edges (0.5-200mm diameters). Best for: Shoulder milling, slotting, and contouring.
  • ボールノーズエンドミル
    Spherical tips enable complex 3D profiling (e.g., mold cavities) with 0.05mm precision.
  • コーナーラジアスエンドミル
    R-angle (0.5-5ミリメートル) design prevents chipping in semi-finishing operations.

2. High-Efficiency Face Milling Tools

  • Face MillsLarge-diameter cutters (500mm+) with indexable carbide inserts for rapid material removal.
  • Helical Mills
    Specialized for aluminum (800m/min cutting speed) with vibration-dampening geometry.

II. Data-Driven Tool Selection Guide

Tool Material Matrix

材料Recommended ToolKey Benefit
Mild Steel (≤HRC30)HSS End MillsCost-effective for prototypes
Titanium AlloysCoated CarbideWithstands 1200°C heat
Hardened SteelsCeramic Inserts3× longer lifespan

Machining Strategy Cheat Sheet

1 Roughing:

  • Use corn cob cutters (spiral teeth)
  • Apply 0.3mm/tooth feed rates

2 Finishing:

  • 6+ flute end mills
  • Achieve Ra 0.01μm surfaces

III. Industry-Specific Cutting Solutions

Aerospace: Extreme Material Challenges

  • Titanium Blades: PCD end mills + 5-axis machining (0.02mm tolerance)
  • CFRP Components: Diamond-coated tools prevent delamination

IV. 2025 Technology Trends

  • Smart Tooling: RFID-enabled holders track wear in real-time
  • Eco-Friendly: Dry machining eliminates coolant waste

Key Takeaways for Machinists

  1. Material Matters: Match tool substrate to workpiece hardness
  2. Process Optimization: Roughing ≠ finishing tool requirements
  3. Future-Proofing: Adopt IoT-enabled tooling for predictive maintenance

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