フライス盤: 名前, 種類, CNC加工への用途と用途

Milling machine tools are cutting tools for milling machines and CNC machining centers. They remove material from metal, plastic, 黒鉛, and other workpieces to create slots, holes, プロフィール, flat surfaces, threads, and 3D shapes.

For buyers, engineers, and machinists, choosing the right milling tool is important. 結果として, the correct cutter can improve surface finish, reduce tool wear, and make machining more stable.

しかし, different tools have different shapes and functions. したがって, this guide explains the most common milling machine tools, their names, their uses, and how to choose the right tool for different CNC milling operations.

What Are Milling Machine Tools?

Manufacturers use milling machine tools as rotary cutting tools for milling operations. These tools usually have one or more cutting edges. When the tool rotates, the cutting edges remove material from the workpiece.

Many factories use these tools in mold making, machinery manufacturing, automotive parts, 航空宇宙部品, electronic components, and general metalworking. Common milling tools include end mills, フェイスミル, ボールノーズエンドミル, bull nose end mills, Tスロットカッター, サイドフライス, thread milling cutters, drills, and reamers.

簡単な言葉で言うと, milling machine tools help manufacturers cut different shapes with accuracy, stability, and repeatability.

Common Milling Machine Tools Names and Uses

The table below shows common tools used in milling machines and their main applications. This section also helps users who search for “milling machine tools list”, “milling cutter types”, and “tools used in milling machine”.

For general slotting, プロファイリング, そして肩削り加工, many factories use an エンドミルカッター.

You can also check CNCフライスカッター.for more CNC cutting tool options

Main Types of Milling Machine Tools

エンドミルカッター

End mill cutters are among the most common milling machine tools. They can cut from the side and the end of the tool. Because of this design, they are suitable for slotting, プロファイリング, 輪郭を描く, ポケットフライス加工, そして肩削り加工.

End mills are available in different flute numbers, コーティング, 長さ, and materials. 例えば, 2 flute end mills are often used for aluminum and soft materials because they offer better chip removal. 対照的に, 4 flute end mills are more suitable for steel and stainless steel because they provide stronger cutting stability.

For general CNC machining, an end mill cutter for CNC milling.is usually one of the first tools to consider.

ボールノーズエンドミル

Ball nose end mills have a round cutting tip. This design makes them suitable for 3D surface machining, 曲面, 金型キャビティ, and complex contours.

Mold shops often use ball nose end mills for die machining, graphite machining, and precision finishing. Compared with flat end mills, ball nose tools can produce smoother curved surfaces. しかし, they are not the best choice for sharp inside corners.

When machining 3D profiles and mold cavities, ボールノーズエンドミル are a better choice.

Bull Nose End Mills

Bull nose end mills are also called corner radius end mills. They have a small radius on the cutting corner. This radius improves tool strength and reduces corner chipping.

結果として, bull nose end mills work well for semi-finishing, rough finishing, and machining materials such as steel and stainless steel. They are also a good choice when the tool needs more corner strength than a sharp flat end mill.

For stronger corner cutting and semi-finishing, 見る ブルノーズエンドミル.

T-Slot Cutters

T-slot cutters cut T-shaped slots in machine tables, 備品, molds, and clamping systems. This tool usually works after a straight slot has already been made.

First, an end mill opens the slot. それから, the T-slot cutter creates the wider undercut area. したがって, you should not use a T-slot cutter as the first tool for opening a straight slot.

For slot and undercut machining, you can use a Tスロットカッター.

Side Milling Cutters

Side milling cutters cut grooves, スロット, and side surfaces. They remove material from the side of the workpiece and help machine wider or deeper grooves.

多くの場合, factories use these cutters for general machinery, mold parts, and metal component production. They are suitable when the cutting operation needs stable side cutting.

For groove and side surface machining, 見る サイドフライスカッター.

超硬ソリッド切削工具

Solid carbide cutting tools are widely used in modern CNC machining. Carbide has higher hardness and better wear resistance than high-speed steel. したがって, it supports higher cutting speeds and longer tool life.

Many manufacturers choose solid carbide tools for steel, ステンレス鋼, 鋳鉄, アルミニウム, 銅, 黒鉛, and hardened materials. 加えて, coatings can improve heat resistance and wear resistance.

For high-precision CNC machining, you can choose 超硬ソリッド切削工具.

How to Choose Milling Machine Tools by Operation

Different milling operations need different tool designs. したがって, you should choose the tool based on the cutting task first.

For Slotting

End mills are usually the most common choice for slotting. あ 2 flute end mill is useful for aluminum and other soft materials because it has more chip space. Meanwhile, a 4 flute end mill is better for steel when higher stability is needed.

For aluminum and slotting, 見る 2 フルートエンドミル.

For Side Milling and Profiling

When you need side milling, choose an end mill with good rigidity and a suitable flute length. If the workpiece material is harder, coated carbide end mills can improve tool life.

鋼加工用, 見る 4 フルートエンドミル.

For 3D Surface Machining

For 3D surfaces, curved profiles, and mold cavities, ball nose end mills are more suitable. Their round tip can follow complex tool paths and produce smooth surfaces.

For mold and 3D surface machining, 見る ボールノーズエンドミル.

For T-Slot Machining

Use a T-slot cutter for T-slots and undercuts. しかし, do not use it for the first straight slot. First, use an end mill to make the opening. それから, use the T-slot cutter to finish the special shape.

For undercut machining, 見る Tスロットカッター.

For Graphite and Abrasive Materials

Graphite and other abrasive materials can wear normal tools quickly. For this reason, many graphite machining shops choose diamond-coated tools because they improve wear resistance and keep the cutting edge sharper for longer.

グラファイト加工用, 選ぶ ダイヤモンドコーティングエンドミル.

How to Choose Milling Tools by Material

加えて, material is one of the most important factors when choosing milling machine tools. A tool that works well for aluminum may not work well for stainless steel or graphite.

アルミニウム

Aluminum is soft, but it can stick to the cutting edge if chip removal is poor. For this reason, tools with fewer flutes and polished flutes are often preferred. あ 2 フルートとか 3 flute end mill can help remove chips smoothly.

鋼鉄

Steel needs stronger cutting edges and better tool rigidity. 多くの場合, 4 flute carbide end mills are suitable for steel milling. Coated tools can also improve heat resistance and tool life.

ステンレス鋼

Stainless steel is more difficult to machine because it can generate heat and work harden. したがって, you need a sharp carbide tool, stable clamping, and a suitable coating. Proper cutting parameters are also important.

黒鉛

Graphite is abrasive, so tool wear is a major problem. Diamond-coated end mills are often used because they provide better wear resistance and longer tool life.

硬化鋼

For hardened steel, tool hardness, コーティング, flute design, and rigidity are very important. High-performance carbide end mills or special coated tools are usually required.

Milling Machine Tools Selection Checklist

Before choosing milling machine tools, check the points below. This can help reduce wrong tool selection and improve machining efficiency.

したがって, a correct tool choice should match the material, cutting operation, machine condition, and surface finish requirement. It is better not to choose a milling cutter only by price. 多くの場合, a more suitable cutter can reduce tool wear, improve surface finish, and lower the total machining cost.

FAQ About Milling Machine Tools

What are the different types of tools used in milling machines?

Common tools used in milling machines include end mills, ボールノーズエンドミル, bull nose end mills, フェイスミル, Tスロットカッター, サイドフライス, thread milling cutters, drill bits, and reamers. Each tool has a different shape and cutting purpose.

What is the most common milling machine tool?

The end mill cutter is one of the most common milling machine tools. It can be used for slotting, 側面フライス加工, プロファイリング, ポケットフライス加工, そして輪郭を描く.

For general CNC milling, you can check our エンドミルカッター.

Which milling tool is used for slots?

End mills are commonly used for straight slots. For T-shaped slots, a T-slot cutter is needed after the first slot is opened.

For T-slot machining, 見る Tスロットカッター.

How do I choose a milling cutter for CNC machining?

First, check the material you need to cut. それから, confirm the machining operation, such as slotting, 荒削り, 仕上げ, or 3D contouring. After that, choose the correct tool type, flute number, コーティング, and size.

If you are not sure, you can send the material, 描画, 工具サイズ, and machining requirement to the tool supplier for advice.

結論

Milling machine tools include many cutter types, such as end mills, ボールノーズエンドミル, bull nose end mills, Tスロットカッター, サイドフライス, and carbide cutting tools. Each tool has a different function, so the right choice depends on the material, machining method, surface finish, および生産要件.

If you need custom milling cutters for CNC machining, Cutterbest can support different tool types, sizes, コーティング, and application requirements.

For common CNC milling applications, start with our CNCフライスカッター.

For general slotting and profiling, 私たちのものを見る エンドミルカッター.

For graphite and abrasive materials, 選ぶ ダイヤモンドコーティングエンドミル.